By Randy Pope
The small but mighty sprayhead is the unheralded work horse for most BUNN coffeemakers. The average coffee drinker probably is unaware of the importance of this component and its function in a quality brewer. It is the critical delivery vehicle that controls how the water gets dispersed, or "broadcast," over the coffee with the ultimate goal being uniform flavor extraction from a bed of grounds.
BUNN’s unique sprayhead designs create the right amount of turbulence to cause the grounds to rise and suspend in the hot water solution in order to extract flavor evenly and thoroughly from all of the grounds. Without a proper sprayhead design, water drips straight through and often does not expose coffee evenly. This will result in very erratic levels of extraction, often all in the same pot of coffee.
The flow rate of the sprayhead needs to deliver the water to the coffee in a time frame that will work with the grind size. Also known as the "Wetting Phase" of the three-phase brewing process, this initial step is when the grounds begin to absorb the hot water from the sprayhead and release gasses from the coffee. For consistent extraction from all parts of the coffee grounds, the entire bed of coffee must be wetted in the first 10% of the brew cycle. For finely ground coffee, the ideal brew time-or the time the water hits the grounds and filters through-is four minutes or less. A longer brew time is required for the water to penetrate larger grind particles. An operator should experiment with a coarser or finer grind to attain the preferred flavor profile.
The second factor that works in tandem with the function of the sprayhead is placing an ideal bed depth of 2.5-5.0 cm (1-2 inches) of grounds in the brew basket. If the coffee bed is less than 2.5 cm (1 inch), the force of the sprayhead may cause the water to move through too quickly and under-extract the flavor from the coffee grounds. Likewise, water moving too slowly through the grounds may cause an over-extraction of flavor and a bitter taste. Less experienced coffee drinkers often mistake bitter coffee for coffee that they describe as "too strong." The real culprit, however, is often an inappropriate pairing of sprayhead design and the amount of coffee grounds placed in the brew basket.
There have been a myriad of sprayhead designs with various patterns and hole sizes over the years. BUNN currently has various sprayhead designs to accommodate the function of the brewer and funnel size. For most low- to medium-volume brewers, a six-hole pattern achieves the ideal water broadcast and contact time in the brew funnel with the ground coffee. Some brewer designs may also feature a pulsating broadcast in order to achieve the ultimate uniform extraction. A chief reason the sprayhead is replaced with an alternate design would be to alter the flow rate into the funnel. The five-hole design has a narrower pattern and a slower rate than the six-hole design. Some operators may need a slower flow rate to compensate for softened water or to accommodate a different width size of the funnel.

Troubleshooting
Because of the importance of the sprayhead function, it is just as important to keep the device clean and free of clogs. A mineral deposit on the sprayhead is similar to clogged arteries in a human being or a collapsed hose on a vehicle. Maintaining the sprayhead ensures there is proper circulation for the optimum performance of the brewer.
If the holes are clogged, the operator might notice the coffee is dripping out very slowly or there has been a loss of brew volume. In that case it is recommended to remove the sprayhead and clear the holes using a toothpick. It is also advisable to clean the sprayhead with a cloth and mild detergent. If this does not work, it may be necessary to "delime" the brewer. This involves the process of removing the sprayhead and then inserting a flexible tool in the sprayhead tube and rotating it several times to loosen lime in the sprayhead tube. It is BUNN’s customer service policy to supply a deliming tool with many of its brewers. The frequency of deliming depends on the mineral content of your water.
Quality water is a key ingredient that will keep the sprayhead functioning at an optimum level. The quick test of your water supply is as simple as clarity, odor and taste. The minerals dissolved in water precipitate out in the form of calcium and magnesium deposits when water is heated to brew temperature. A good place to find out about your water is your local water provider. Water with a slight hardness (3-6 grains) is recommended for brewing coffee. As a point of reference one grain of hardness is equal to 17.1 mg/Liter or parts per million (ppm). Generally, a softener system may be recommended when the mineral content is above 7 grains (1 grain = 17.1 mg/L) hardness. As explained, this is when it may be advisable to pursue alternate sprayhead designs.
Understanding the brewing process is essential to controlling the qualities that create the ideal coffee drinking experience. The small but mighty sprayhead makes it possible to pull the most premium coffee flavor out of the cell structure of the beans and deliver it to the cup, enabling us to pursue and celebrate the perfect cup of coffee.
Randy Pope is director of Brewing Center, Bunn-O-Matic Corporation


